Why Barrier Films Are The Key to Superior Silage?

Why Barrier Films Are The Key to Superior Silage?

Silage is a vital component of livestock farming, providing a consistent and nutrient-rich feed source throughout the year.

However, maintaining the quality of silage requires careful management, particularly in preventing oxygen exposure. Oxygen is one of the most significant factors that contribute to silage deterioration, as it fuels the growth of undesirable microorganisms, including molds and yeasts. These spoilage organisms break down valuable nutrients, reduce the digestibility of the feed, and produce harmful mycotoxins that can negatively impact animal health and productivity. 

Oxygen exposure disrupts anaerobic fermentation in silage, causing increased dry matter losses, reduced energy content, and excessive heat generation that leads to significant feed wastage. To combat these issues, high-performance oxygen barrier films are essential for maintaining airtight conditions and preserving silage quality. 

At Plastika Kritis, we've redefined silage protection with our innovative EVOH-based, 7-layer agricultural films. Our advanced solutions—SILO2BLOCK®, SUPERPROTECT® PLUS, SEALTIGHT ® PLUS, and COMBI BARRIER®—integrate a thin, high-performance layer of EVOH to drastically reduce oxygen permeability, boost fermentation efficiency, and preserve the nutritional integrity of stored feed. Here’s why these oxygen barrier films are the key to superior silage protection.

SILO2BLOCK®: The 1-step, 7-Layer, Oxygen Barrier for superior protection

SILO2BLOCK® is a revolutionary 7-layer silage film featuring an EVOH layer at its core, providing 50 times lower oxygen permeability than standard polyethylene (PE) films. This high-performance film prevents oxygen from penetrating the silage, creating the ideal anaerobic conditions for superior fermentation.

Key Benefits:

  • Drastically reduces oxygen infiltration, preventing spoilage and nutrient loss.
  • Flexible and strong design ensures durability and easy handling.
  • Enhances fermentation conditions, leading to higher quality feed with greater digestibility and nutritional value.

SUPERPROTECT® PLUS: Unmatched strength with Absolute Barrier properties

SUPERPROTECT® PLUS is an exceptional 6mil one-step covering solution that safeguards the crop by combining extremely low Oxygen Transmission with outstanding puncture and tear resistance. Its unmatched toughness is achieved through new-generation polyethylene resins, making it almost unbreakable without the need for string reinforcement. This innovative design replaces traditional string-reinforced products, which are often heavier and difficult to recycle.

Key Benefits:

  • Extreme durability, providing high resistance to punctures and tears.
  • Superior oxygen barrier properties, ensuring airtight silage protection.
  • Eco-friendly alternative, replacing heavy, non-recyclable string-reinforced covers.
  • Easy application, with a strong yet lightweight structure for improved handling.

SEALTIGHT® PLUS: Uncompromising Oxygen Protection with a Vacuum Effect

SEALTIGHT® is a transparent 1.8 mil oxygen barrier underlay, designed to provide maximum protection against oxygen infiltration while ensuring a perfect vacuum effect. The film clings tightly to the forage, eliminating air pockets and preventing oxygen from seeping into the upper layers of the silage. This results in significantly less spoilage at the top and edges of the silo, where most losses typically occur.

Key Benefits:

  • Prevents oxygen penetration, significantly reducing silage spoilage.
  • Flexible and soft texture, allowing the film to adhere closely to the feed.
  • Enhances fermentation, leading to improved feed quality and increased farm efficiency. 

COMBI BARRIER®: Two films in one for superior results and increased efficiency 

Combi Barrier® is an innovative solution that combines an O2 Barrier Underlay and a tough Metallocene Silage Film into a single roll, simplifying application while maximizing protection. The thin oxygen barrier underlay achieves over 40 times lower OTR (Oxygen Transmission Rate) compared to conventional PE films. Meanwhile, the outer silage film provides robust protection against physical damage and extreme weather conditions.

Key Benefits:

  • One-step installation, reducing labor and saving time.
  • Vacuum effect prevents air pockets, ensuring complete coverage over silage.
  • High durability, resisting mechanical damage, harsh weather, and UV exposure.

Why Choose Plastika Kritis' Barrier Solutions?

The right silage film makes all the difference in preserving feed quality and minimizing losses. Plastika Kritis’ barrier films provide unmatched oxygen protection, superior durability, and ease of use, making them the preferred choice for farmers worldwide.

By investing in SILO2BLOCK®, SUPERPROTECT® PLUS, SEALTIGHT® PLUS, and COMBI BARRIER®, you ensure that your silage remains fresh, nutritious, and well-preserved, maximizing the value of your feed and enhancing livestock productivity.

Ready to Upgrade Your Silage Protection?

Contact us today and learn more about how our cutting-edge silage solutions can transform your feed storage and give you better, fresher, and more efficient silage management or download our brochure.

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